Complete IBC Technical Specifications

The definitive technical reference for intermediate bulk containers. Every dimension, material property, valve specification, rating system, and performance characteristic in one place.

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This page compiles every technical specification for composite IBC tanks (UN type 31HA1) into a single, searchable reference. Whether you are an engineer specifying containers for a chemical process, a procurement manager comparing suppliers, or a facility operator verifying compatibility, the data you need is here. All values represent industry-standard specifications and may vary slightly between manufacturers.

Complete Dimensions by Size

Side-by-side dimensional comparison of all three standard IBC tank sizes. All measurements are for standard composite IBCs (31HA1) with HDPE pallets.

Specification110 Gallon275 Gallon330 Gallon
Nominal Capacity (US Gal)110275330
Nominal Capacity (Liters)4151,0401,250
Actual Fill Capacity (US Gal)107270325
Actual Fill Capacity (Liters)4051,0221,230
Headspace Volume~3 gal / 11L~5 gal / 19L~5 gal / 19L
External Length36" / 914 mm48" / 1,200 mm48" / 1,200 mm
External Width36" / 914 mm40" / 1,000 mm40" / 1,000 mm
External Height (body only)37" / 940 mm46" / 1,168 mm53" / 1,346 mm
Internal Length33" / 838 mm45" / 1,143 mm45" / 1,143 mm
Internal Width33" / 838 mm37.5" / 953 mm37.5" / 953 mm
Internal Height33" / 838 mm42" / 1,067 mm49" / 1,245 mm
Pallet Footprint36" x 36"48" x 40"48" x 40"
Pallet Height5" / 127 mm5.5" / 140 mm5.5" / 140 mm
Overall Height (w/ pallet)42" / 1,067 mm53.5" / 1,359 mm58.5" / 1,486 mm
Top Fill Opening6" / 150 mm6" / 150 mm6" / 150 mm
Bottom Discharge2" / 50 mm2" / 50 mm2" / 50 mm
Empty Weight (tare)75-90 lbs / 34-41 kg130-145 lbs / 59-66 kg145-160 lbs / 66-73 kg
Filled Weight (water, SG 1.0)993 lbs / 450 kg2,425 lbs / 1,100 kg2,915 lbs / 1,322 kg
Max Gross Weight1,100 lbs / 499 kg2,645 lbs / 1,200 kg3,086 lbs / 1,400 kg
Max Stacking (filled)3 high2 high2 high
Max Stacking (empty)4 high4 high4 high
Units per 53' Trailer~402020
Floor Space per Unit9 sq ft13.3 sq ft13.3 sq ft
Equiv. 55-Gal Drums2 drums5 drums6 drums

The 275-gallon column is highlighted as it is the industry standard size, representing approximately 80% of all IBC tanks in circulation.

HDPE Material Properties

High-Density Polyethylene is the standard inner bottle material for composite IBC tanks. These properties apply to the virgin HDPE blow-molding resins used by major IBC manufacturers.

PropertyValueTest Standard
Polymer TypeHigh-Density Polyethylene (HDPE)ISO 1043-1
Density0.941 - 0.965 g/cm³ASTM D792
Melt Flow Index (MFI)5 - 12 g/10 min (190°C / 2.16 kg)ASTM D1238
Tensile Strength at Yield3,200 - 4,500 psi (22 - 31 MPa)ASTM D638
Tensile Modulus145,000 - 225,000 psi (1,000 - 1,550 MPa)ASTM D638
Elongation at Break100 - 1,000%ASTM D638
Flexural Modulus145,000 - 225,000 psi (1,000 - 1,550 MPa)ASTM D790
Impact Strength (Izod, Notched)0.5 - 12 ft-lb/in (27 - 640 J/m)ASTM D256
Hardness (Shore D)60 - 73ASTM D2240
Melting Point266°F (130°C)ASTM D3418
Heat Deflection Temperature155 - 175°F (68 - 80°C) at 66 psiASTM D648
Vicat Softening Temperature255°F (124°C)ASTM D1525
Continuous Service Temperature-60°F to 180°F (-51°C to 82°C)Manufacturer spec
Coefficient of Thermal Expansion5.9 - 7.1 x 10⁻⁵ in/in/°FASTM D696
Water Absorption (24 hr)< 0.01%ASTM D570
UV ResistanceModerate (stabilizers added)ASTM G154
Chemical ResistanceExcellent to most acids, bases, alcoholsASTM D543
FDA Compliance21 CFR 177.1520 (virgin HDPE)FDA
Typical Wall Thickness2.0 - 3.0 mmManufacturer spec
Color (standard)Natural / translucent white--
RecyclableYes (resin code #2)ASTM D7611

Key HDPE Characteristics for IBC Applications

  • Excellent chemical resistance to acids, bases, alcohols, and most aqueous solutions
  • Good impact resistance even at sub-zero temperatures, critical for winter storage
  • Low moisture absorption prevents wall degradation from water-based products
  • Translucent white color allows visual level checking without opening the tank
  • FDA-compliant when manufactured from virgin resin under controlled conditions
  • Not suitable for prolonged UV exposure -- outdoor storage requires shade or covers
  • Vulnerable to aromatic hydrocarbons, halogenated solvents, and strong oxidizers

Steel Cage Specifications

ComponentSpecificationNotes
MaterialLow-carbon steel (Q235 or equivalent)Weldable, ductile structural steel
Cage Wire Diameter4.0 - 5.0 mmVaries by manufacturer and model
Corner Post Tube25 x 25 mm square tube, 1.5 mm wallPrimary load-bearing members
Top Frame Tube30 x 20 mm rectangular tubeSupports stacking load from above
Bottom Frame Tube30 x 20 mm rectangular tubeDistributes load to pallet
Mesh PatternWelded grid, 50-75 mm spacingProvides lateral bottle support
Surface TreatmentHot-dip galvanized (zinc coating)ASTM A123 / ISO 1461 compliant
Zinc Coating Thickness45 - 85 µm (microns)Determines corrosion life
Coating Weight305 - 610 g/m²Per ASTM A123 requirements
Estimated Coating Life20 - 50 years (indoor)Reduced to 10-25 years outdoor
Weld TypeMIG or resistance projection weldAll joints load-tested
Cage Weight (275 gal)55 - 70 lbs / 25 - 32 kgVaries by manufacturer
Cage Weight (330 gal)60 - 75 lbs / 27 - 34 kgTaller cage, more material
Static Stacking Load5,290 - 6,172 lbs / 2,400 - 2,800 kgCarried by cage, not bottle
Number of Reuse Cycles5 - 10+ reconditioning cyclesCage outlasts multiple bottles

Valve Specifications

Comprehensive specifications for all valve types used on IBC tanks, including the standard butterfly valve, ball valve alternatives, and connection standards.

Specification2″ Butterfly (Standard)2″ Ball ValveCamlock Adapter
Inlet ConnectionS60x6 coarse threadS60x6 coarse threadAttaches to valve outlet
Outlet Connection2" Camlock Type A2" NPT or BSP2" Camlock (M or F)
Port Size (bore)2" (50 mm) full bore2" (50 mm) full bore2" (50 mm) pass-through
Operation90° quarter-turn handle90° quarter-turn leverPull cam arms to release
Flow Coefficient (Cv)~75~85N/A (pass-through)
Max Operating Pressure14.5 psi (1 bar)150 psi (10 bar)150 psi (10 bar)
Max Temperature140°F (60°C)250°F (121°C)250°F (121°C)
Body MaterialPolypropylene (PP)Polypropylene or stainless steelAluminum or stainless steel
Disc/Ball MaterialPolypropylenePolypropylene or stainless steelN/A
Standard GasketEPDMEPDM or VitonEPDM or Buna-N
Food-Grade GasketFDA EPDM or SiliconeFDA EPDM or PTFEFDA EPDM
Shutoff RatingDrip-tight (bi-directional)Bubble-tight (bi-directional)N/A
Recommended UseGeneral purpose, most liquidsViscous liquids, chemicalsHose connection
Typical Price$15 - $35$25 - $60$8 - $20

S60x6 Thread Specification (IBC Standard)

  • Designation: S60x6 (DIN 6131)
  • Outer Diameter: 60.0 mm
  • Pitch: 6.0 mm (coarse thread)
  • Thread Type: Buttress / trapezoidal
  • Starts: Single start
  • Thread Depth: ~3 mm
  • Material: Molded into HDPE bottle outlet
  • Orientation: Right-hand thread (standard)
  • Seal Method: Gasket face seal
  • Torque Spec: Hand-tight + 1/4 turn
  • Compatibility: Universal across IBC manufacturers
  • Alternatives: 2" NPT, 2" BSP (with adapter)

Top Cap / Fill Opening Specifications

FeatureStandard CapVented CapTamper-Evident Cap
Opening Size150 mm (6") DN150150 mm (6") DN150150 mm (6") DN150
Thread Type150 mm buttress thread150 mm buttress thread150 mm buttress thread
Breather VentNoYes (spring-loaded)No (sealed)
Tamper BandNoNoYes (breaks on first open)
MaterialHDPE or PPHDPE or PP with EPDM sealHDPE with security band
Recommended Torque15-25 ft-lbs15-25 ft-lbs15-25 ft-lbs
Typical UseClosed storageGravity dispensingNew / virgin tanks

UN Rating System Explained

How to Decode a UN Rating Stamp

UN 31HA1/Y/05 20/USA/SCHTZ/20-028/1.9/1500
SegmentExampleMeaning
UN SymbolUNCertified under UN performance standards
Container Type31HA131=rigid IBC, H=plastic inner, A=with structural equipment (cage), 1=for solids & liquids
Packing GroupYX=PG I/II/III (most dangerous), Y=PG II/III (medium), Z=PG III only (least)
Manufacture Date05 20Month (05=May) and year (20=2020). Certification expires 5 years from this date
Country of ApprovalUSACountry where UN approval was granted
ManufacturerSCHTZManufacturer name or registered code (Schutz in this example)
Serial/Batch20-028Internal production batch or serial number
Specific Gravity1.9Maximum SG of contents allowed. Water=1.0, most chemicals below 1.9
Test Pressure1500Hydrostatic test pressure in kPa (kilopascals). 100 kPa = 14.5 psi

Common UN IBC Type Designations

CodeDescriptionInner MaterialOuter Structure
31HA1Composite IBC, plastic inner + metal cageHDPEGalvanized steel cage
31HH1Composite IBC, plastic inner + plastic outerHDPEMolded plastic shell
31HH2Composite IBC, plastic inner + plastic outer (liquids only)HDPEMolded plastic shell
31AMetal IBC (all-steel)Carbon steelCarbon steel tank
31BMetal IBC (aluminum)AluminumAluminum tank
31H1Rigid plastic IBC (no cage)HDPENone (self-supporting)
31H2Rigid plastic IBC (liquids only)HDPENone (self-supporting)
13H1Flexible IBC (woven plastic)Woven PPNone (flexible)

Packing Group I (X)

High danger. Substances that present the greatest hazard. IBCs rated X can carry PG I, II, and III materials. Examples: concentrated sulfuric acid, bromine, certain organic peroxides. X-rated IBCs are relatively uncommon and represent the highest performance tier.

Packing Group II (Y)

Medium danger. The most common rating for composite IBC tanks. Y-rated IBCs can carry PG II and PG III materials. This covers the vast majority of industrial chemicals, solvents, and hazardous substances encountered in normal commerce. Most new and reconditioned IBCs ship with a Y rating.

Packing Group III (Z)

Low danger. Substances that present relatively minor hazard during transport. Z-rated IBCs are only approved for PG III materials. Examples: dilute solutions, certain paints and coatings, low-hazard flammable liquids with flash points above 141 degrees F.

Weight Capacity Calculations

The maximum fill weight of an IBC depends on the specific gravity (SG) of the contents and the UN rating of the container. Use these reference calculations to determine safe fill levels.

Product (Example)Specific GravityWeight per Gallon275 Gal Fill Weight330 Gal Fill Weight
Water1.008.34 lbs2,294 lbs2,711 lbs
Diesel Fuel0.857.09 lbs1,950 lbs2,304 lbs
Vegetable Oil0.927.67 lbs2,109 lbs2,493 lbs
Corn Syrup1.3811.51 lbs3,165 lbs3,741 lbs
Glycerin1.2610.51 lbs2,890 lbs3,416 lbs
Hydrochloric Acid (37%)1.199.92 lbs2,728 lbs3,224 lbs
Sodium Hydroxide (50%)1.5312.76 lbs3,509 lbs4,147 lbs
Sulfuric Acid (98%)1.8415.35 lbs4,221 lbs4,989 lbs
Phosphoric Acid (85%)1.6914.09 lbs3,875 lbs4,579 lbs
Ethanol (95%)0.816.76 lbs1,859 lbs2,197 lbs
Isopropyl Alcohol0.796.59 lbs1,812 lbs2,142 lbs
Acetic Acid (glacial)1.058.76 lbs2,409 lbs2,847 lbs

Fill Weight Formula

Fill Weight (lbs) = Actual Fill Capacity (gallons) x 8.34 (lbs/gal water) x Specific Gravity

Important: The fill weight must not exceed the IBC gross weight minus tare weight. For example, a 275-gallon IBC with a max gross weight of 2,645 lbs and tare weight of 140 lbs can hold a maximum net product weight of 2,505 lbs. For high-SG liquids like concentrated sulfuric acid (SG 1.84), the volume must be reduced to stay within the weight limit. Always check the SG rating on the UN label to ensure it meets or exceeds your product SG.

HDPE Chemical Resistance Ratings

Chemical compatibility of HDPE with common substances stored in IBC tanks. Ratings assume ambient temperature (68 degrees F / 20 degrees C). Chemical resistance decreases at elevated temperatures.

ChemicalConcentration68\u00B0F (20\u00B0C)140\u00B0F (60\u00B0C)
Acetic Acid10%A - ExcellentA - Excellent
Acetic AcidGlacialA - ExcellentB - Good
Acetone100%A - ExcellentB - Good
Ammonia (aqueous)30%A - ExcellentA - Excellent
Bleach (sodium hypochlorite)12.5%A - ExcellentB - Good
Citric AcidSaturatedA - ExcellentA - Excellent
Diesel Fuel100%B - GoodC - Fair
Ethanol95%A - ExcellentA - Excellent
Ethylene Glycol100%A - ExcellentA - Excellent
Gasoline100%B - GoodC - Fair
Hydrochloric Acid37%A - ExcellentA - Excellent
Hydrogen Peroxide30%A - ExcellentB - Good
Isopropyl Alcohol100%A - ExcellentA - Excellent
Linseed Oil100%A - ExcellentA - Excellent
Methanol100%A - ExcellentB - Good
Nitric Acid25%A - ExcellentB - Good
Nitric Acid70%B - GoodD - Not Recommended
Phosphoric Acid85%A - ExcellentA - Excellent
Potassium Hydroxide50%A - ExcellentA - Excellent
Sodium Hydroxide50%A - ExcellentA - Excellent
Sulfuric Acid50%A - ExcellentA - Excellent
Sulfuric Acid98%B - GoodD - Not Recommended
Toluene100%D - Not RecommendedD - Not Recommended
Xylene100%D - Not RecommendedD - Not Recommended
Benzene100%D - Not RecommendedD - Not Recommended
MEK (Methyl Ethyl Ketone)100%C - FairD - Not Recommended
Vegetable Oils100%A - ExcellentA - Excellent
Vinegar100%A - ExcellentA - Excellent

Rating Key

A - Excellent: No effect, suitable for long-term storage
B - Good: Minor effect, suitable with periodic monitoring
C - Fair: Moderate effect, short-term only
D - Not Recommended: Severe attack, do not use

Temperature Operating Ranges

ComponentMinimumRecommended MaxAbsolute MaxNotes
HDPE Inner Bottle-60°F / -51°C140°F / 60°C180°F / 82°CChemical resistance reduced above 140°F
HDPE Bottle (empty)-76°F / -60°C180°F / 82°C220°F / 104°CEmpty bottle tolerates wider range
PP Butterfly Valve-4°F / -20°C140°F / 60°C176°F / 80°CPP becomes brittle below -4°F
EPDM Gasket-40°F / -40°C250°F / 121°C300°F / 149°CExcellent thermal range
Viton Gasket-15°F / -26°C400°F / 204°C500°F / 260°CBest for high-temp chemicals
Silicone Gasket-65°F / -54°C400°F / 204°C500°F / 260°CWide range, FDA food-grade
PTFE Gasket-328°F / -200°C500°F / 260°C500°F / 260°CBroadest temperature range
Galvanized Steel Cage-40°F / -40°CUnlimitedUnlimitedSteel not a limiting factor
HDPE Pallet-40°F / -40°C140°F / 60°C180°F / 82°CMay warp under heavy load + heat
Overall IBC System-4°F / -20°C140°F / 60°C176°F / 80°CLimited by weakest component

Freeze Warning

Water expands approximately 9% when it freezes. A full IBC tank left outdoors in freezing conditions can crack or rupture the inner HDPE bottle, causing catastrophic failure and a 275-gallon spill. In the Omaha/Nebraska climate where winter temperatures regularly reach 0 degrees F or below, always drain water-filled IBCs or move them to heated indoor storage before the first freeze.

Pressure Ratings

ParameterStandard IBCHigh-Performance IBCNotes
Hydrostatic Test Pressure75 kPa / 10.9 psi100 kPa / 14.5 psiApplied during UN certification testing
Maximum Internal Pressure (use)10 kPa / 1.45 psi20 kPa / 2.9 psiDo NOT pressurize IBC tanks
Vacuum RatingMinimal (gravity fed)MinimalVented cap prevents vacuum collapse
Stacking Test Pressure2x gross weight for 28 days2x gross weight for 28 daysPer UN testing protocol
Drop Test Height (PG II)0.8 m / 31.5"1.2 m / 47.2"Filled to max gross weight
Drop Test Height (PG III)0.8 m / 31.5"0.8 m / 31.5"Filled to max gross weight
Vibration TestPer DOT 49 CFR 178.801Per DOT 49 CFR 178.8011-hour vibration test

IBC Tanks Are NOT Pressure Vessels

IBC tanks are designed for atmospheric storage and gravity-fed dispensing only. They must never be pressurized with compressed air, nitrogen, or any gas to accelerate dispensing. Pressurizing an IBC can cause catastrophic failure of the inner bottle, resulting in a dangerous burst and potential injury. If you need pressurized dispensing, use an IBC-compatible pump system instead.

Stacking & Load Specifications

Condition110 Gallon275 Gallon330 Gallon
Max stack height (filled)3 high2 high2 high
Max stack height (empty)4 high4 high4 high
Static stacking load per unit2,200 lbs / 998 kg5,290 lbs / 2,400 kg6,172 lbs / 2,800 kg
Total 2-high stack weight1,986 lbs4,850 lbs5,830 lbs
Floor loading (2-high stack)22 PSI25.3 PSI30.4 PSI
Min. floor rating required25 PSI concrete30 PSI concrete35 PSI concrete
Aisle clearance required18"18"18"
Stack alignment tolerance± 0.5"± 0.5"± 0.5"
Pallet-to-pallet interlockCage top nests into bottomCage top nests into bottomCage top nests into bottom
Mixed-size stackingNEVERNEVERNEVER

Pallet Types & Dimensions

Most Common

HDPE Plastic Pallet

  • Material: High-density polyethylene, injection molded
  • Weight: 22-30 lbs (10-14 kg)
  • Dimensions: 48" x 40" x 5.5" (standard)
  • Fork Entry: Four-way
  • Load Rating: 2,645 lbs static
  • Advantages: Lightweight, non-absorbent, chemical resistant, no splinters, FDA-compliant, fully recyclable
  • Disadvantages: Can warp under extreme heat + load, lower repairability

Galvanized Steel Pallet

  • Material: Galvanized steel tube frame
  • Weight: 45-65 lbs (20-30 kg)
  • Dimensions: 48" x 40" x 5.5" (standard)
  • Fork Entry: Four-way
  • Load Rating: 5,000+ lbs static
  • Advantages: Highest strength, best for heavy contents (high SG), excellent forklift durability, weldable for repairs
  • Disadvantages: Heavy, adds to tare weight, can rust if zinc coating damaged

Wood Pallet

  • Material: Hardwood or softwood lumber
  • Weight: 35-50 lbs (16-23 kg)
  • Dimensions: 48" x 40" x 5.5" (standard)
  • Fork Entry: Four-way (some two-way)
  • Load Rating: 2,500-3,000 lbs static
  • Advantages: Inexpensive, repairable, widely available, biodegradable
  • Disadvantages: Absorbs spills, splinters, not FDA-approved for food, can harbor pests (ISPM 15 treatment required for export)

Gasket & Seal Material Comparison

PropertyEPDMViton (FKM)SiliconePTFE
Temp Range-40 to 250°F-15 to 400°F-65 to 400°F-328 to 500°F
Water/SteamExcellentGoodGoodExcellent
Acids (dilute)ExcellentExcellentFairExcellent
Acids (concentrated)GoodExcellentPoorExcellent
Bases/AlkalisExcellentGoodFairExcellent
Fuels/OilsPoorExcellentPoorExcellent
SolventsPoorGoodPoorExcellent
Ozone/UVExcellentExcellentExcellentExcellent
FDA Food GradeYes (FDA EPDM)Yes (FDA FKM)Yes (FDA Silicone)Yes (virgin PTFE)
Hardness (Shore A)40-9060-9010-80N/A (55-65 Shore D)
Compression SetGoodExcellentFairGood
Cost (relative)$$$$$$$$$$
Best Use CaseWater, general purposeChemicals, fuels, oilsFood/pharma, wide tempUniversal compatibility

UN Performance Test Standards

To receive a UN rating, every IBC design must pass these standardized performance tests. Tests are conducted on production samples by accredited laboratories.

Bottom Lift Test

UN 6.5.6.4

The IBC is filled to 1.25x its maximum gross weight and lifted by the bottom. The test is sustained for 5 minutes. No permanent deformation or leakage that would render the IBC unsafe for transport is permitted.

Top Lift Test

UN 6.5.6.5

The IBC is filled to 2x its maximum gross weight and lifted by the top frame structure. The test duration is 5 minutes. This simulates crane lifting during intermodal transfer. No structural failure or distortion allowed.

Stacking Test

UN 6.5.6.6

A load equal to 1.8x the combined weight of the maximum number of similar IBCs stacked on top is applied for 28 days (or 24 hours at 104°F). No leakage, permanent distortion, or reduction in structural integrity is allowed.

Leakproofness Test

UN 6.5.6.7

The IBC is filled with water and air is applied at 20 kPa (2.9 psi) for 10 minutes. No leakage is permitted at any seal, valve, or joint. This test verifies all gaskets and closures.

Hydrostatic Pressure Test

UN 6.5.6.8

The inner bottle is filled with water and pressurized to the rated test pressure (75 or 100 kPa) for 10 minutes. No leakage, rupture, or permanent deformation is permitted. This test is repeated during reconditioning.

Drop Test

UN 6.5.6.9

The IBC is filled to maximum gross weight and dropped from a specified height (0.8 m for PG II/III, 1.2 m for PG I) onto a rigid, flat surface. The test is performed with the bottom face, side, and valve impacting the surface. No loss of contents is allowed.

Vibration Test

DOT 49 CFR 178.819

The filled IBC is placed on a vibration table and subjected to 1 hour of vertical vibration at 1 Hz frequency with a peak acceleration of 1g. This simulates transport vibration. No leakage or structural failure is permitted.

Need a Specific IBC Specification?

If you need specifications for a specific manufacturer, model, or custom configuration, contact us. We work with all major IBC brands and can provide detailed technical data sheets for any product in our inventory.